V.R. OrthoV.R. Ortho

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About Us

Incepted in the year 1992, V.R. Ortho is one of the leading manufacturers and exporters of orthopaedic and maxilofacial implants & instruments. Besides this, we are also meeting the requirements for other medical instruments used for surgery according to the doctor’s requirements. These basically include Buttress Plate, Semi Tubular Plate, Condylar Buttress Plate, One Third Tubular Plate, Arthroscopic Implants & Instruments, Bone Plates, Locking Compression Plates & Screws, Nails & A.M.P & Pins & Wires & Staples, Oral / Maxillofacial / Plastic Surgery Implants & Instruments, Orthopedic Instruments, Spinal Implants & Instruments and Bone Screws.

Under the meticulous management of our Owner and Mentor, Mr. Vipul Samani, we have developed an enviable status in the industry. Owing to his experience and efficient market strategies, we are successfully catering to the demands of our clients. Further, to offer quality orthopaedic and maxilofacial implants & instruments, we apply numerous ISO standards and international standard ISO 13485:2003 in our business activities.

Started our business operations with the manufacturing of Bone Screws at Bhayander, we now capable of manufacturing various medical instruments used for surgery as per Doctor's requirement. Our production unit is shifted to Navsari and the office at Bhayander. We also follow process approach which includes Marketing Process, Production process & In-process Inspection, In-coming Inspection Process and Purchase Process. The entire production process are handled and looked after by Proprietor while marketing, packing and dispatch process are handled by General Manager.
Product Portfolio
We are engaged in manufacturing and exporting a wide range of orthopaedic and maxilofacial implants & instruments. Apart from this, we are also offering other medical instruments used for surgery according to the doctor’s requirements. Our range of orthopaedic and maxilofacial implants & instruments encompasses following:

Category Product
Arthroscopic Implants & Instruments Arthroscopic Implants Arthroscopic Instruments Arthroscopy Basic (Hand) Instruments Shoulder Open Surgery Instruments Bankart / SLP (Superior Labrum Anterior) Tear Repair Instruments Transfix Set Rotator cuff Arthroscopically Repair Instrument Set
Bone Plates Bone Plates-Product-1 Bone Plate & Screws
Locking Compression Plates & Screws Product-1 Locking Compression Plates & Screws Product-2 Locking Compression Plates & Screws 1
Nails / A.M.P/ Pins / Wires / Staples Interlocking Nails and Elastic Nails A.M.P, Wires / Stapel
Oral / Maxillofacial / Plastic Surgery Implants & Instruments Mini Bone Plate Bone Screws Basic Bone Plating Instruments Bone Holding Clamps/Forceps Refractors Oral / Maxillofacial / Plastic Surgery Implants & Instruments Product-7Oral / Maxillofacial / Plastic Surgery Implants & Instruments Product-8 Oral / Maxillofacial / Plastic Surgery Implants & Instruments
Orthopedic Instruments Orthopedic Instruments Orthopedic Instruments Sets Laminectomi Instruments(Spine-Lumber & Curvical) Bone Holding Forceps Elevators & Retractors General Orthopedic Instruments
Spinal Implants & Instruments Spinal Implants & Instruments Spinal
Bone Screws Bone Screws
General Instruments General Instruments



Our Process Approach
To offer quality orthopaedic and maxilofacial implants & instruments, we follow numerous interlinked processes under our “Quality Management Process”. These processes can be defined as an activity which converts the received inputs into considered outputs. Our various interlinked process include Marketing Process, Production process & In-process Inspection, In-coming Inspection Process and Purchase Process. The sequencing & interaction of our process approach is mentioned below:

Process

Description

Other Details

Marketing Process

Our marketing executive personally visits to the Hospitals and private clinics to get the orders for our orthopaedic and maxilofacial implants & instruments. We also get telephonic queries from excising clients and market reports. These queries are noted in the enquiry book for the Manager to review and provide quotation. After proper follow up of the orders, the receipt is received and the stock is dispatched.

Responsibility: General Manager, Marketing Executive Document generated: Enquiry Book. Ref: Procedure for Customer feedback and Handling customer complaints

Purchase Process

After getting the orders, we verify the stocks to match the customer’s needs. Otherwise, we start purchasing the raw material from reliable vendors. These verbal orders are placed in the purchase register. Further, all the Suppliers are analyzed at least once every year.

Responsibility: Proprietor and Manager Document generated: Purchase Order Register, Supplier Assessment Records, Supplier evaluation Records, List of Approved suppliers. Ref: Procedure for Purchase, Procedure for supplier evaluation

In-coming Inspection Process  

The suppliers hand over the required raw material along with the test certificates. After full inspection of the order, we accept the challans and stamped as 'ACCEPTED'. However, any defective material is returned back to supplier for replacement.

Responsibility: Supervisor Document generated: Manufacturer's test certificates, Challans stamped 'ACCEPTED'. Ref: Acceptance Rejection Criteria.

Production process and In-process Inspection

The production process include: Cutting Rods/ Sheets Machining Canulation (for canulated screws only) Drilling Grinding

 


We apply PDCA (Plan-Do-Control-Act) Methodology while conducting the above mentioned processes. Furthermore, the process approach for marketing and production includes Scope and General. We also have a Quality System Manual that describes the numerous activities carried out in our organization.


Our Production Unit
Based at Navsari, India our production unit is the hub of all our production and process activities. Spread in huge area with satisfying installation capacity, our unit is upgraded with the latest and advanced technologies. This unit has latest machines and instruments so as to accomplish our production task with in the shortest frame of time. We have following sophisticated machines at our production unit:

  • CNC tooling machine
  • Lathe machine
  • Welding machine
  • Metal cutters
  • Metal presses
  • Cutting machine
  • Molding machine

All the above-mentioned machines are regularly upgraded so as to maintain the consistent pace of our production procedures. We also have latest version of CAD & CAM systems to assist us in designing our range of orthopaedic and maxilofacial implants & instruments as per the specifications of our clients.


Our Grinding Facilities
We also offer grinding facilities in our production unit for the manufacturing of orthopaedic and maxilofacial implants & instruments. The grinding facility includes following:�

1 or 2 LOCKING COMPRATION PLATES & SCREWS
2041 Small locking compration plates
2042 Narrow locking compration plates
2043 Broad locking compration plates
2044 Small "T" Locking Plates
2045 "T" Oblique Locking Plates L & R
2046 "L" Butters Locking Plates L & R
2047 "T" Butters Locking Plates
2048 Proximal Humerus Locking Plates
2049 Lateral Tibial Locking Plates L & R
2050 Condly butters locking plates L & R
2051 Distal femur locking plates L & R
2052 Lower & tibia pre-band locking plates
2053 Cloverlef locking plates
2054 4 mm & 5 mm reconstruction locking plates
2055 Upper End T Locking Plate For Humerus/Tibia
2056 Humerus pre-band locking plates
2057 4 mm locking screws
2058 5 mm locking screws
2059 6.5 mm locking screws ( 16/32mm thread )
2060 6.5 mm locking screws ( full thread )



Our Team
We have been able to attain highest customer contentment because we are supported by well qualified and the expert team of experts. Our engineers have enormous understanding of the process and having in-depth knowledge of the industrial requirements. Our technicians have in-depth knowledge in medical field and can fabricate standard and custom range of orthopaedic and maxilofacial implants & instruments. These are always in compliance with the specific demands of the medical sector and client's distinct requirements. Further, our team of experts consists of following members:

  • Technicians
  • Medicos
  • Pharmacists
  • Quality controllers
  • Marketing analysts
  • Administrators

The honest and committed efforts of our team members have helped us to accomplish the demands of our clients within the precise time frame. The well-coordinated activities of all the workers is helping us to carry our work very systematically, resulting in quality production.


Quality Conformity
We are an ISO 9001:2008, ISO 13485:2003 certified company and follow a “Quality Management System”. The OMS is vital feature of our organization for the all round progress of our business activities. To maintain the highest standards of top quality, we use the advanced machinery and the equipments. To avoid any rejections we source our raw material from the trustworthy sources and conduct different tests over our range of orthopaedic and maxilofacial implants & instruments. These tests are based on certain parameters such as:

  • Durability
  • Cost effectiveness
  • Strength
  • Resistance to corrosion


Client Satisfaction
With rich experience in the industry, we have been providing our clients with the best orthopaedic and maxilofacial implants & instruments. While working as per the ser Quality Management System, we are able to achieve maximum client satisfaction. Our team of experts assists us in offering on-time services to our clients enabling to gain reputation and goodwill in the market. Today we are enjoying trust and confidence of numerous customers spread across the globe.

Customers support plays a vital role in motivating an organization to move ahead and further improve its range of products and services. We seriously consider the feedback and views of the clients and take effective steps towards making our range of medical instruments customer satisfactory. We are confident that with customer-oriented work policy we will maintain an enviable position in the market.


Our Strengths
The key factors for which we are able to remain ahead of our competitors are:

  • Qualitative and innovative range
  • Well developed manufacturing facility
  • Research and development unit
  • Adept team of experts and medicos
  • Trusted service guarantee
  • Timely delivery



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